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THE CAR
The process of creating a successful race car begins early in the year with the car's design. Before any tubes are cut and welded, the entire car is designed using CAD (Computer Aided Design) software. This allows us to integrate all the components together and resolve potential problems before manufacturing begins. We manufacture the majority of the parts on the car; parts such as the engine, shocks, and tires are purchased, but even with purchased parts a great deal of customization takes place. For example, while the engine is originally used on a Honda motorcycle, the complete intake, exhaust, fuel, and control systems are custom, leaving the engine design team with a great deal of freedom.
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THE SUBSYSTEMS
Aerodynamics
Downforce, you gotta have it
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Major components
Front and rear wings, floor, sidepods, bodywork, seat
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What You'll Learn
SolidWorks, Ansys, Optimum Lap, Computational fluid dynamics (CFD), carbon fiber layups
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From the team
The Aerodynamics subsystem aims to improve vehicle performance via the manipulation of airflow around the car. We design our parts with the goal of maximizing downforce and minimizing drag. We manufacture most of our parts out of carbon fiber. This year, we are experimenting with new CFD software, iterating on last year’s designs, and looking to expand our testing methods.
Chassis
Welding Tubes & Winning Moves
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Major components
Space frame chassis, steering wheel + driver controls, seat, impact attenuator
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What You'll Learn
SolidWorks, ANSYS, Excel, CAD, component packaging, FEA simulation, data collection and analysis, jig design, welding, non-destructive testing (NDT), project management
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From the team
We design and manufacture the skeleton of the car, providing structural integrity and a place for everything to mount on. The chassis must be lightweight yet strong enough to withstand forces like turning and crashing. We also design the ergonomics and driver controls, ensuring a comfortable and efficient layout of the cockpit. We are the newest subsystem on the team, so we're always looking for new members!
Powertrain
Vroomin' and Zoomin'
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Major components
Engine, drivetrain, turbo, fuel system
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What You'll Learn
SolidWorks, Ricardo Wave, engine dyno, MoTeC, Optimum Lap, CAD modeling, transmission analysis, lap simulation, thermal analysis
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From the team
Our job is to make the car go fast. If you like a mixture of loud noises, design, and manufacturing, the powertrain subsystem might be the place for you. Whether you’ve spent years under the hood or only know how to pump gas, we’re excited to have you on the team.
Vehicle Dynamics
Nothing important
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Major components
Tires, Suspension, Wheel Assemblies, Braking System, Steering System
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What You'll Learn
Optimum Kinematics, Optimum Tire, SolidWorks, kinematic simulation, data visualization and interpretation, CAD modeling
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From the team
The Vehicle Dynamics subsystem is devoted to ensuring the car handles quickly and predictably. We build our package around the tires, optimizing how the car corners, accelerates, steers, and brakes. With our hands on so many parts of the car, we guarantee there will be a project of interest for everyone.
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Electrics
It's Electric! boogie woogie woogie
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Major components
Wiring harness, BSPD, throttle body, servo motors, data ingestion
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What You'll Learn
Altium, RapidHarness, MoTeC, logic validation, component research, wiring schematic design
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From the team
Circuits. Wires. Sensors. Logic. Switches. Pins. Data. Tuning. Vehicle Systems pulls the car together, linking and working with every subsystem on the team. We operate through our main critical devices, the Engine Control Unit (ECU) and the Power Distribution Module (PDM), and provide hands-on experience integrating complex systems, applying universal electrical concepts, and creating a robust product with visible results in real time.
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Operations
Behind the Scenes
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Major components
Recruitment, sponsorship, online presence
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What You'll Learn
Wix, Canva, Airtable, writing, photography, graphic design
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From the team
The Operations subsystem's main focus throughout the year is to manage the team's public image. Operation allows us to maintain our long term success by promoting key events and documenting the hard work that goes on in the garage. We encourage new ideas and want to showcase the unique aspects that makes our team who we are.
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